Repairing Drone XT60 Power Connectors

A quicky post here. I took about a year and a half off drone racing, and I’m just getting back into it for a bit. What has happened during that time is that the community has moved onto to faster, smaller drones. At the moment all I have is my 250mm QAV250 clone, so keeping that flying until I build a new machine is what’s keeping me busy.

The damaged XT60

I went out to fly yesterday with some folks in Waltham, but before I could power up, I noticed my XT60 connector had broken loose on the positive lead. Bad news. That’s not something I can fix in the field. No flying for me!.
Tonight I sat down to repair the power connector, but realized I didn’t have any spares. I tried to reuse an old connector, and… well, melted it into goo. (that’s what’s int he alligator clips in the picture below). I had one other one, and managed to desolder and solder in the new connection without too much damage. I am sort of proud of the fact that I was able to reconnect the power leads, and add 3″ of extra silicone insulated feed wire, and get my shrink tubing in place without much chaos.

All fixed and insulated properly.

Tomorrow I should be able to fly with the MultiGP folks up in Derry, but I know my time with the 250 is coming to an end. I have a new frame and motor and battery setup in mind, but more on that when things get closer. For now, things are packed up and ready to go flying tomorrow!

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A wandering geek. Toys, shiny things, pursuits and distractions.

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